03 / Technology

Flight system

Two complementary spacecraft built to operate as one, and the soft robotic capture system at the heart of both. A carrier that delivers capability to the orbits that need it, and a servicer that does the close work when it arrives.

Architecture
Carrier and servicer pairing
Core technology
Soft robotic capture system
Design assumption
Uncooperative, tumbling targets
Review status
Preliminary and critical design reviews complete

Architecture

Separate the travelling from the catching

Getting to an object and grabbing it are different problems with different requirements. We solved them with different vehicles.

A single spacecraft that can both cross orbital planes and perform delicate close-proximity work ends up compromised at both. Propulsion and propellant dominate the first job. Sensing, control authority and mechanism dominate the second. Sizing one vehicle for both means carrying mass you do not need during the phase that matters most.

So the system splits. The carrier is the mother vehicle: propulsion, power and reach, built to transport and deploy capture capability across orbital locations rather than within a single shell. The servicer is the close-work vehicle: relative navigation, proximity control and the capture mechanism, built to approach something that cannot help it and hold onto it without breaking either body.

Operating as a complementary pair turns one capture mechanism into a system that can be delivered, repeatedly, to the orbits that actually need clearing. That repeatability is what separates a service from a demonstration, and it is the reason cost per object can fall as a campaign lengthens.

The carrier moves capability between regimes. The servicer works within arm's reach.
Carrier
Transports and deploys the servicer. Owns propulsion, power generation and cross-orbit reach.
Servicer
Performs rendezvous, proximity operations, capture and controlled de-orbit of the target.
Capture system
Compliant soft robotic mechanism carried by the servicer. The point of contact with the target.
Ground segment
Mission planning, flight dynamics and live operations, run by the team that designed the campaign.

The vehicles

What each one is for

01Capture and servicing vehicle

The Servicer

The servicer is the vehicle that does the close work. It performs the rendezvous and proximity operations needed to safely approach an uncooperative target, deploys the soft robotic capture system to grasp it, and then carries out controlled de-orbiting of the combined stack.

Everything about it is shaped by the hardest moment in the mission: making contact with something that is tumbling, was never meant to be caught and cannot help you catch it. That drives the sensing it carries, the control authority it needs in the final metres, and the compliance built into the mechanism at the end of the arm.

It also drives what the vehicle does not do. The servicer is not asked to cross orbital planes under its own power or carry propellant for a campaign it is not yet flying. That work belongs to the carrier, which keeps the servicer sized for the phase where precision matters more than range.

Responsibilities

Approach
Relative navigation and proximity control against a non-cooperative object
Inspection
Close-range characterisation of condition, geometry and tumble
Capture
Deployment and operation of the soft robotic capture system
Stabilisation
Bringing the combined stack under control as a single body
Disposal
Controlled de-orbit of the captured object on a deliberate path

Design drivers

  • Uncooperative targets
  • Low contact loads
  • Abortable approach
  • Predictable disposal
02Orbital mother vehicle

The Carrier

The carrier is the mother vehicle. It transports and deploys the servicer, providing the propulsion, power and reach to position capture capability where the targets actually are, across different orbital locations rather than one fixed shell.

Debris is not conveniently distributed. The objects that matter most are spread across altitudes and inclinations, and an operator or agency rarely has the luxury of a target list that sits neatly in one plane. A vehicle whose job is to move capability around is what makes that list addressable.

The pairing also changes the economics. When the expensive part of the architecture is reusable across several captures in one campaign, cost per object stops being set by a single mission and starts being set by how many objects that campaign can reach.

Responsibilities

Transport
Carrying the servicer to the operating region for a campaign
Deployment
Releasing the servicer at the right point in the mission profile
Propulsion
The orbital manoeuvring that gives the system cross-regime reach
Power
Generation and distribution for the system across the campaign
Support
Serving as the platform the servicer operates from

Design drivers

  • Cross-orbit reach
  • Campaign duration
  • Multi-object sequencing
  • Cost per removal
03Core technology

Soft robotic capture

At the centre of the system is a compliant grasping mechanism developed in house. The reasoning behind it is simple enough to state in one sentence: almost nothing in the existing debris population has an interface designed to be grabbed.

Rigid capture mechanisms are precise and strong, and they assume a cooperative fixture in a known place with a known orientation. Satellites built for servicing have one. Spent upper stages, fragmentation debris and satellites launched decades ago do not. A compliant system conforms to the awkward geometry that is actually there, which converts a long list of impossible targets into a list of feasible ones.

Compliance matters even more at the moment of contact. A tumbling object arrives with residual motion that cannot be fully removed beforehand, and a rigid mechanism has to fight that motion through its structure. A soft system absorbs and accommodates it, keeping contact loads low on both bodies. In this line of work that is not a comfort feature. The failure mode it prevents is a capture attempt that shatters the target and makes the environment worse.

Engineering has advanced through formal gates. The capture system has completed its preliminary design review and its critical design review, with the design judged sound and ready to advance toward build and qualification.

Why compliance

  • Conforms to geometry instead of requiring a fixture
  • Accommodates residual tumble at contact
  • Keeps contact loads low on target and servicer
  • Reduces the risk of generating fragments
  • Widens the set of targets a single mechanism can address

Applies to

  • Spent rocket bodies
  • Derelict satellites
  • Large fragments
  • Serviceable spacecraft

Review status

PDR complete CDR complete

Rendezvous and proximity operations

The last kilometre is the whole problem

Getting into the same orbit is flight dynamics. Getting within arm's reach of something that is tumbling and cannot see you is a different discipline, and it is the one that decides whether removal works.

01

Far-field phasing

Orbit raising, plane matching and drift control bring the servicer into the target's neighbourhood. Absolute navigation is sufficient here, and the margins are measured in kilometres.

02

Relative navigation acquisition

Onboard sensing acquires the target and the vehicle switches from knowing where it is to knowing where it is relative to the object. Everything after this point is measured against the target, not the Earth.

03

Hold point and inspection

The servicer stabilises at a safe standoff and observes. Geometry, surface condition, appendages and the real tumble rate are measured here, because the analysis done on the ground is never the whole story.

04

Grasp point selection

A structural feature that can take the load, in a position reachable given how the object is rotating. This is the decision the inspection phase exists to inform.

05

Final approach

Closure along the agreed corridor with abort criteria live throughout. Relative rates are driven down to the window the capture system is designed to accept.

06

Contact and stabilisation

A compliant grasp, then the combined stack is brought under control as a single rigid body before any disposal manoeuvre begins.

Every phase can be abandoned

Hold points exist so that the mission can stop and back away at any stage without creating a hazard. An approach that cannot be aborted is not an approach we fly.

Disposal

Controlled means chosen

The difference between a controlled de-orbit and an uncontrolled one is not the destination. It is whether anybody decided on it.

How disposal fits a campaign

Once the stack is stable, the servicer executes a disposal sequence that puts the captured object onto a deliberate path. Being deliberate is the whole value. An object left to atmospheric drag comes down eventually, somewhere, on a schedule nobody can commit to. An object brought down on a planned sequence can be tracked, documented and closed out.

That matters for three reasons. It is what a regulator or insurer can accept as evidence. It is what lets an operator state a date rather than a probability. And it is what keeps the removal itself from becoming a new uncertainty in an environment that already has too many.

We also apply the same standard to ourselves. The spacecraft we fly are subject to the disposal expectations we are hired to help others meet, because a debris removal company that abandons its own hardware in orbit has not understood its own product.

Path
Planned and flown rather than left to drag
Evidence
Tracking data and documentation showing the object has left orbit
Our hardware
Held to the same disposal standard as the targets we remove

Adjacent capability

In-space refueling

The same capabilities that end a mission cleanly can prolong one. We have identified refueling as a natural extension of the platform.

Reaching another spacecraft safely and connecting to it is the expensive part of any servicing mission. Once a vehicle can do that against an object that is actively uncooperative, doing it against one that is healthy and stable is a smaller problem, not a larger one.

Propellant is usually the first consumable to run out on a satellite that is otherwise working perfectly. Replacing that satellite costs far more than the propellant it launched with, and the replacement adds new mass to an orbit that already has too much. Refueling avoids both.

Shared heritage
Rendezvous, proximity operations and capture are common to removal and refueling.
Target class
Healthy spacecraft, which are easier to approach than the derelicts we design for.
Operator value
Extended mission life instead of early replacement.
Environmental value
Fewer replacement launches, and less new mass added to congested shells.
Status
Identified as an adjacent capability of clear interest. Removal remains the primary programme.

Engineering approach

Gates, not promises

Aerospace has a well-worn sequence of review gates for good reason. We work through it in order and say plainly which ones are behind us.

Gate What it establishes Status
Concept definition The architecture, the target class and the requirements that follow from both Complete
Preliminary design review That the design approach meets requirements and the concept is sound Complete
Critical design review That the detailed design is mature enough to build Complete
Build and qualification That hardware as built behaves the way the design said it would Next
Flight demonstration That the system performs the full sequence on orbit, end to end Planned
Operational service That removals can be delivered repeatedly, to schedule, at a cost that works Planned

01

Design for the worst target

Requirements are set by uncooperative, tumbling objects with no interface. Anything easier is margin rather than a separate design case.

02

Keep the chain in house

Target analysis, capture mechanism and flight operations are developed together, because the interfaces between them are where removal missions fail.

03

State the status honestly

We distinguish between what has passed a gate and what is planned. Customers building a disposal strategy around a service deserve that precision.

Get in touch

Ask us the hard questions

Engineers, operators and agency programme leads are all welcome to interrogate the architecture. We would rather have the technical conversation early.